SANDWICH PANEL DEEP-FREEZING CHAMBERS

The Deep-Freezing Sandwich is designed specifically for constructions that require strict temperature conditions. It allows maintaining temperatures of up to -30ºC creating completely watertight spaces.

 

Type of PanelFrigorific Sandwich Panel
UsageFreezing Chambers, and room with high control temperatures
Width1000 mm
Foam typePolyurethane (PUR) / Poly-isocyanurate (PIR)
Foam ThicknessFrom 160 to 200 mm
Manufacturing periodBi-weekly
StockPer request
DeliveryTo confirm
Colors
Interior sheet color

Description

The Deep-freezing Sandwich Panel has a different core thickness, which ranges from 160mm, 180mm, and up to 200mm.  The union system between panels has a double EPDM and ridges, and silicone is applied to avoid temperature loss.  The temperatures that this panel withstands are from -15 to -30 degrees below zero, ideal to use on any freezing chamber size.

Perfect sealing is what prevents the loss of cold temperature leaks.  Few manufacturers can offer this warranty; only our Deep-freezing Chamber Sandwich Panel will keep you at the ideal temperatures, with its watertight system can support negative temperatures.  And this is what makes the Deep-freezing Chamber Sandwich Panel so successful and convenient for any freezing storage room.

This frigorific panel, of the exclusive and patented design, has a very competitive price, given its high demand. We do not lower the quality for it; since this type of purchase, it is only done once and its useful life will be long decades. The energy consumption to maintain the temperature is something daily, and utilizing it within your project can save you up to 80% of energy consumption.

Between the double EPDM joint that seals its unions, necessary to cover and create deep-freezing rooms, there are two channels that tongue-and-groove, one panel onto the another. Our Frigorific Panel is prepared to adhere to each other through special silicone for deep-freezing storage rooms, which prevents the leakage of the negative temperature inside. On the other hand, it also creates a thermal break between both panels, especially between the outer and the inner sheet, making the exterior and interior temperatures independent.

The manufacturing of the Sandwich Panel for Deep-freezing storage room is not easy. Especially for its high density of polyurethane core of 40kg/m³ and high thickness of up to 200mm. Trust Panel Sandwich Group for these types of projects. Our Deep-freezing Sandwich Panel, which comes out of the oven with the projected polyurethane, is cut to the extent required by the client in their projects and passes through an area called “panel comb” that lengthens the path of the panel before being packed. It is a labyrinth that it goes through, from one side to the other, fully automatically and monitored by security cameras, since the polyurethane needs several hours until it reaches the desired height, the stability of the ideal thermal insulation and a good cooling for malformations that could form in the panel.

Data Sheet

Main features of the Deep-Freezing Sandwich Panel

Nominal Thickness160 to 100 mm (2 mm)
Foam density ratio40 kg/m³ (2 kg/m³)
Useful width1000mm (2 mm)
Cut-angle0mm (0.006*w nominal width)
Straightness0mm (1 mm/m max 5 mm)
Shrinkage or downturn0mm (2 mm/m max 10 mm)
Min length1000mm ( 5 mm)
Max length16 000 mm (19 mm) truck delivery comfirmation
Fireproof PUR-UNE 13501-1 C-S3-D0
Fireproof PIR-UNE 13501-1B-S2-D0

*This values are for informitive guidence only. For a more specific information, contact one or our sales representive.

The technical data of the panel are average values obtained in different tests on the Deep-freezing Sandwich Panel. Depending on the type of thickness of it and the steel, there may be some changes. In any case, they have been verified and exceed the usual quality standards in the market.

Thermal Insulation and weight

Panel SandwichThermal TransmissionWeight
panel thickness(coeficient on K over W/m²k)(Kg/m²)
160 mm0.1215.32 Kg/m²
180 mm0.1016.12 Kg/m²
200 mm0.0916.92 Kg/m²

*This values are for informitive guidence only.  For a more specific information, contact one or our sales representive.

The insulation of the Sandwich Panel Ultra-Freeze Storage Room is of variable thickness, manufacturing different thicknesses based on polyurethane due to its high thermal insulation capacity. The insulations or insulation coefficients are equal to or higher than those shown in the table, being equivalence thickness to their equivalent average.

Panel´s weight resistance according to distance

Thickness (mm)Distance between supports (m)
345678
16033421314710069
18035924017311982
20038327720014198

*This values are for informitive guidence only. For a more specific information, contact one or our sales representive.

Characteristics

The Deep-freezing Sandwich Panel, is manufactured similarly to the rest of the panels, of two galvanized steel plates, pre-lacquered and profiled around an insulating core of rigid expanded polyurethane foam of 40 kg / m³. Its predominant value of the Deep-freezing Panel is that when manufactured in very high thicknesses (up to 200 mm) achieves total resistance and thermal insulation in deep-freezing storage rooms where temperatures can be around – 30 º below zero.

The manufacturing of the Deep-Freezing Sandwich Panel complies with all its controlled security measures.  Having been manufactured in high thickness it’s important to follow such measurements at all times.  Once the panel cools and its manufacturing journey ends, it goes to a roller rail where it’s placed in a seal baler that automatically protects its integrity stacked with a maximum of 6 panels per package, then it is stored in a place in a room without light for a day before being loaded into a container or truck, depending on its final destination.

The post-manufacturing process includes: the maturation comb of the deep-freezing panel, the storage in a dry and dark place, and its minimum panel´s appeal, which contributes to obtaining deep-freezing panels of high quality.  Accounting for more than ten years of experience in manufacturing high-quality deep-freezing panels has made us one of the largest panel manufacturers in Spain.  We have also exported thousands of m² to America.

Depending on the client’s preferences and the type of project, you can choose thicknesses 160, 180, and 200 mm.  In addition, the thickness of the steel sheets is also variable to increase the strength if needed.  Installing the Deep-freezing Sandwich Panel is very simple; by having such thicknesses, you have to pay more attention to all the details.  It has an EPDM anti-leak union system reinforced with a double ridge in such a way that the panels are tongue-inched by screwing together.

Sandwich Panel Installation process

Accessories and Endings

HEALTH PROFILE

The sanitary profile is a PVC accessory that improves the cleaning of cold rooms. It is especially useful for works with Refrigeration Panel to be incorporated in the joints and avoid dirt accumulation.

INTERIOR CORNER TRIM

Interior corner cap for Sandwich Panel facades. It is anchored at the 90° joint between two panels. In this way we will avoid filtrations, undesired movements and a good aesthetic finish from the inside.

EXTERIOR CORNER TRIM

Exterior Corner Finish for Sandwich Panel Facade. Protects the external area of the facade at the 90º meeting point between two panels for a spectacular finish. Available in white exterior and various sizes.

U-SHAPED FINISHING

The U-shaped finial serves as a rail or guide for the exposed hardware sandwich panel facade. Screwed on the floor or under the roof, it provides a support point on which the sandwich panel is fixed for maximum protection.

METALLIC OMEGAS

Metal omegas are the perfect solution to act as a support or secondary structure for panels or simple sheet metal. Among the many advantages are weight resistance and reduced assembly costs.

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